- amada
- products
- Punching machines
- EM-ZRe SERIES
EM-ZRe SERIES
Fully automatic punching solution machine
Fusion of original technologies to achieve processing with high speed, productivity & grade
EM-ZR series comes with the world’s unparalleled drive system, or AC servo direct twin drive and ZR turret, a major innovation since the development of Amada’s first numerically controlled turret punch press. Parts can be produced not only with high speed and productivity but also with less scratches. Further with ID tools and elimination of processing limits, the EM-ZR series can perform high-mix low-volume production continuously over 72 hours.
Features
High Quality & High Speed Processing
- High Speed Processing with scratch free bottom surface ZR turret and completely flat table.
- Easy Programming – No track dead zones, free tool location
Stable High Quality Processing [Digital Quality management with ID tools]
- Prevention of tool setup mistakes – ID tools
- Stabilization of high quality processing – Tool condition management
- Elimination of shimming time – Automatic die height adjustment
Automation of Tool Setup [Reduction of programming time & machine downtime]
- Easy creation of nesting data – High tool storage capacity
- Reduction of machine downtime – Automatic tool changing system
Specifications
| EM-3510ZRTe | EM-3612ZRTe | EM-3510ZRBe | EM-3612ZRBe | ||
|---|---|---|---|---|---|
| Model name | EM3510ZRTE | Model name | EM3510ZRBE | EM3612ZRBE | |
| Press Capacity | kN | 300 | |||
| Drive System | AC servo direct twin drive | ||||
| Turret specifications | ZR Turret | ||||
| No. of stations (TSU) | 179 0r 300 Stations | 179 0r 300 Stations | - | - | |
| No. of stations (Buffer) | - | - | 69 0r 65 0r 75 stations | 69 0r 65 0r 75 stations | |
| Machining range | mm | 2500 x 1275 | 3050 × 1525 | 2500 x 1275 | 3050 x 1525 |
| Max. Workpiece thickness | mm | 3.2 | |||
| Max. Workpiece mass | kg | 50(F1)/150(F4) | |||
| Table feed rate | m/min | 120×80 | 100×80 | 120×80 | 100×80 |
| Hit Rate | min-1 | 500 (stroke = 5mm pitch = 25.4mm) | |||
| Pass line | mm | 1050 (single unit) | |||
| Machining accuracy | mm | ±0.1 (according to our inspection standards) | |||
| Scrap lifting prevention device | Casuction | ||||
| Machine mass | kg | 23500 | 21500 | ||
TURRET LAYOUT
| Tool size | 36ST-2AI | 32ST-4AI *w E Range | 32ST-4AJ *w/o E Range | |
|---|---|---|---|---|
| A | ½ ̎ | 16(16) | 14(14) | 14(14) |
| B | 1 ¼ ̎ | 10(10) | 8(8) | 8(8) |
| C | 2 ̎ | 2(2) | - | - |
| D | 3 ½ ̎ | 1(1) | 1(1) | 2(2) |
| E | 4 ½ ̎ | 1(1) | 1(1) | - |
| B(TAP) | 1 ¼ ̎ | 4(4) | ||
| G | AI (1 ¼ ̎) | 2(2) | ||
| H | AI (2 ̎) | - | 2(2) | 2(2) |
| TOTAL | 36 | 32 | 32 | |